This Japanese Industrial Standard specifies requirements for finished steel balls for rolling bearings.
【Quotation】
1 | Terms and definitions | The principal terms, quantitative symbols and definitions used in this Standard shall be as follows. |
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1.1 Ball size | The designations which is used for the purpose of general identification of a steel ball by dimension. | |
1.2 Nominal ball diameter, Dw | The value in which a ball size is expressed by the unit of mm. | |
1.3 Single ball diameter,Dws | The distance between two parallel planes tangential to the actual surface of a ball. | |
1.4 Mean ball diameter,Dwm | The arithmetic mean of the largest and the smallest of the single distance of a ball. | |
1.5 Variation of ball diameter, VDws | The difference between the largest and the smallest of the single diameters of a ball. | |
1.6 Surface irregularities and form parameters | The various types of deviation from the perfect spherical ball surface, uniformly or non-uniformly distributed and repeated around the ball surface. | |
1.6.1 Deviation from spherical form | The radial distance between the smallest circumscribed sphere and the greatest inscribed sphere, with their centers common to the least squares sphere centre. | |
1.6.2 Waviness | The surface irregularities of random or periodical deviation from the ideal spherical form. | |
1.6.3 Surface roughnessDwmD | The surface irregularities with relatively small spacings, which usually include irregularities resulting from the method of manufacture being used and/or other influences. | |
1.7 Surface defectSSG | Element, irregularity or group elements and irregularities of the real surface, unintentionally or accidentally caused during manufacture, storage, handling or use of the surface. | |
1.8 Ball lot | A definite quantity of balls manufactured under conditions presumed uniform and which is considered as an entity. | |
1.9 Mean diameter of ball lot, DwmL | The arithmetical mean of the mean diameters of the largest ball and the smallest ball in a ball lot. | |
1.10 Variation of ball lot diameter, VDwL | The difference between the mean diameters of the largest ball and the smallest ball in a ball lot. | |
1.11 Ball grade, G | A specific combination of dimensions, form, surface roughness and sorting tolerances. Ball grade is indentified by the letter G and a number. | |
1.12 Ball gauge, S | The amount by which the mean diameter of ball lot should differ from the nominal ball diameter, this amount being one of an established series. | |
1.13 Deviation of a ball lot, ΔS from ball gauge | The difference between the mean diameter of a ball lot and the sum of the nominal ball diameter and the ball gauge. | |
1.14 Ball subgauge | The amount of an established series of amounts, which is the nearest to the actual deviation from the ball gauge of a ball lot. | |
1.15 Hardness | Measure of resistance to penetration as determined by a specific test method. | |
2 | Requirements | |
2.1 Ball size | The preferred nominal ball diameters are given in Attached Table 1. | |
2.2 Accuracy of Form and Surface Roughness | The ball diameter variation, sphericity and surface roughness of the steel balls shall comply with Attached Table 2. | |
2.3 Sorting Accuracy | The lot diameter variation, steel balls shall comply with Attached Table 2. | |
2.4 Hardness | The hardness values of the steel balls shall comply with Attached Table 3. | |
3 | Material | The material of the steel balls shall comply with JIS G 4805. |
4 | Measuring methods | |
4.1 Mean Diameter of a Ball and Ball Diameter Variation | The diameter necessary for determining the mean diameter of a ball and the ball diameter variation shall be measured with the ball placed between the horizontal plane and the stylus applied vertical to it from different directions. The mean diameter of a ball shall be obtained in the form of the arithmetic mean of the largest and smallest actual single diameters, and the ball diameter variation shall be obtained in the form of the difference between the largest and smallest actual single diameters. In this case, the measuring force shall be not more than 3 N {306 gf}. The mean diameter of a ball shall be corrected taking into account the elastic approach value due to the measuring force and also, as s rule, the elastic approach value due to the mass of the steel ball. accordance with JIS B 1501 appendix A. | |
4.2 Deviation from spherical form | The method of evaluating the deviation from spherical form of a steel ball shall be in accordance with JIS B 1501 appendix A. | |
4.3 Waviness | "Waviness is recommended to be evaluated as velocity amplitude. Waviness components on the surface of a ball are usually measured with a waviness-meter using a filter." | |
4.4 Surface roughness | "For the surface roughness, measure the roughness around the equators of the steel ball with the instrument specified in JIS B 0651, as a rule, and take the center line mean roughness." | |
4.5 Variation of ball lot diameter | "For the variation of ball lot diameter, take the difference between the mean diameter of the largest ball and that of the smallest ball in a lot." | |
4.6 Hardness | "The hardness of steel balls of 3mm or smaller shall be measured in accordance with JIS Z 2244. The hardness of steel balls larger than 3mm shall be measured in accordance with JIS Z 2245." | |
5 | Inspection | "The inspection of the steel ball shall be made according to clause 4, and its results shall be satisfy clause 2. " |
6 | Designation | "The steel ball shall be designated by the name, ball sizes, ball gauge and ball grade. Example 1: Steel balls for rolling bearings 3 mm +3μm G10 Example 2: Steel balls for rolling bearings 3/8 +4μm G40" |
7 | Packaging and Marking | |
7.1Packaging | "The steel balls shall be given anticorrosive treatment by applying oils, fats or others, and packed in suitable containers." | |
7.2Marking | "Each container shall be marked with the following items on its surface: (1)Name (2)Ball size (3)Ball gauge (4)Ball grade (5)Quantity (6)Manufacture's name or its abbreviation (7)Year and month of manufacture or its abbreviation" |
Applicable Standards: | JIS B 0651 JIS G 4805 JIS Z 2244 JIS Z 2245 JIS Z 1501 | JIS B 0651−Instruments for the Measurement of Surface Roughness by the Stylus Method JIS G 4805−High Carbon Chromium Bearing Steels JIS Z 2244−Method of Vickers hardness Test JIS Z 2245−Method of Rockwell and Rockwell Superficial Hardness Test JIS Z1501 appendix A-Method of evaluating deviation from spherical form |
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Corresponding International Standards: | ISO 3290-1 | Rolling bearings−Bearing parts−Balls for rolling bearings Rolling |
Reference Standard: | JIS B 1511 | JIS B 1511−General Code for Rolling Bearings |
AKS produces steel balls(for rolling bearings)that conform to the International Standard ISO3290-1.
Table 1 Recommended size of ball
Ball size | Nominal ball diameter Dw (mm) | Ball size | Nominal ball diameter Dw (mm) | Ball size | Nominal ball diameter Dw (mm) | Ball size | Nominal ball diameter Dw (mm) | ||||
mm | inch | mm | inch | mm | inch | mm | inch | ||||
0.3mm | 0.3 | 17/64 | 6.74688 | 18mm | 18 | 1 9/16 | 39.6875 | ||||
1/64 | 0.39688 | 7mm | 7 | 23/32 | 18.25625 | 40mm | 40 | ||||
0.4mm | 0.4 | 9/32 | 7.14375 | 19mm | 19 | 1 5/8 | 41.275 | ||||
0.5mm | 0.5 | 7.5mm | 7.5 | 3/4 | 19.05 | 1 11/16 | 42.8625 | ||||
0.02 | 0.508 | 19/64 | 7.54062 | 25/32 | 19.84375 | 1 3/4 | 44.45 | ||||
0.6mm | 0.6 | 5/16 | 7.9375 | 20mm | 20 | 45mm | 45 | ||||
0.025 | 0.635 | 8mm | 8 | 20.5mm | 20.5 | 1 13/16 | 46.0375 | ||||
0.68mm | 0.68 | 21/64 | 8.33438 | 13/16 | 20.6375 | 1 7/8 | 47.625 | ||||
0.7mm | 0.7 | 8.5mm | 8.5 | 21mm | 21 | 1 15/16 | 49.2125 | ||||
1/32 | 0.79375 | 11/32 | 8.73125 | 27/32 | 21.43125 | 50mm | 50 | ||||
0.8mm | 0.8 | 9mm | 9 | 22mm | 22 | 2 | 50.8 | ||||
1mm | 1 | 23/64 | 9.12812 | 7/8 | 22.225 | 2 1/8 | 53.975 | ||||
3/64 | 1.19062 | 9.5mm | 9.5 | 22.5mm | 22.5 | 55mm | 55 | ||||
1.2mm | 1.2 | 03/8 | 9.525 | 23mm | 23 | 2 1/4 | 57.15 | ||||
1.5mm | 1.5 | 25/64 | 9.92188 | 29/32 | 23.01875 | 60mm | 60 | ||||
1/16 | 1.5875 | 10mm | 10 | 15/16 | 23.8125 | 2 3/8 | 60.325 | ||||
5/64 | 1.98438 | 13/32 | 10.31875 | 24mm | 24 | 2 1/2 | 63.5 | ||||
2mm | 2 | 10.5mm | 10.5 | 31/32 | 24.60625 | 65mm | 65 | ||||
3/32 | 2.38125 | 11mm | 11 | 25mm | 25 | 2 5/8 | 66.675 | ||||
2.5mm | 2.5 | 7/16 | 11.1125 | 1 | 25.4 | 2 3/4 | 69.85 | ||||
7/64 | 2.77812 | 11.5mm | 11.5 | 26mm | 26 | 70mm | 70 | ||||
3mm | 3 | 29/64 | 11.50938 | 1 1/32 | 26.19375 | 2 7/8 | 73.025 | ||||
1/8 | 3.175 | 15/32 | 11.90625 | 1 1/16 | 26.9875 | 75mm | 75 | ||||
3.5mm | 3.5 | 12mm | 12 | 28mm | 28 | 3 | 76.2 | ||||
9/64 | 3.57188 | 31/64 | 12.30312 | 1 1/8 | 28.575 | 3 1/8 | 79.375 | ||||
5/32 | 3.96875 | 12.5mm | 12.5 | 30mm | 30 | 80mm | 80 | ||||
4mm | 4 | 1/2 | 12.7 | 1 3/16 | 30.1625 | 3 1/4 | 82.55 | ||||
11/64 | 4.36562 | 13mm | 13 | 1 1/4 | 31.75 | 85mm | 85 | ||||
4.5mm | 4.5 | 17/32 | 13.49375 | 32mm | 32 | 3 3/8 | 85.725 | ||||
3/16 | 4.7625 | 14mm | 14 | 33mm | 33 | 3 1/2 | 88.9 | ||||
5mm | 5 | 9/16 | 14.2875 | 1 5/16 | 33.3375 | 90mm | 90 | ||||
13/64 | 5.15938 | 15mm | 15 | 34mm | 34 | 3 5/8 | 92.075 | ||||
5.5mm | 5.5 | 19/32 | 15.08125 | 1 3/8 | 34.925 | 95mm | 95 | ||||
7/32 | 5.55625 | 5/8 | 15.875 | 35mm | 35 | 3 3/4 | 95.25 | ||||
15/64 | 5.95312 | 16mm | 16 | 36mm | 36 | 3 7/8 | 98.425 | ||||
6mm | 6 | 21/32 | 16.66875 | 1 7/16 | 36.5125 | 100mm | 100 | ||||
1/4 | 6.35 | 17mm | 17 | 38mm | 38 | 4 | 101.6 | ||||
6.5mm | 6.5 | 11/16 | 17.4625 | 1 1/2 | 38.1 | 4 1/8 | 104.775 |
Remarks Marks of the nominal ball diameter conform to ISO3290.
Table 2 Form and surface roughness of ball grades,
and sorting accuracy
Grade | Form and surface roughness | Sorting accuracy | ||
Variation of ball diameter VDWS (Max. ) | Deviation from spherical form (Max. ) | Surface roughness Ra (Max. ) | Variation of ball lot diameter VDWL (Max. ) | |
G3 | 0.08 | 0.08 | 0.010 | 0.13 |
G5 | 0.13 | 0.13 | 0.014 | 0.25 |
G10 | 0.25 | 0.25 | 0.020 | 0.5 |
G16 | 0.4 | 0.4 | 0.025 | 0.8 |
G20 | 0.5 | 0.5 | 0.032 | 1 |
G24 | 0.6 | 0.6 | 0.040 | 1.2 |
G28 | 0.7 | 0.7 | 0.050 | 1.4 |
G40 | 1 | 1 | 0.060 | 2 |
G60 | 1.5 | 1.5 | 0.080 | 3 |
G100 | 2.5 | 2.5 | 0.100 | 5 |
G200 | 5 | 5 | 0.150 | 10 |
Table 3 Hardness
Ball size | Hardness | |
HV | HRC | |
0.3 〜 3mm | 772〜900 | (63〜67) |
1/8 〜 30mm | - | 62〜67 |
1 3/16 〜 4 1/8 | - | 61〜67 |
Remarks The values in parentheses indicate converted values for reference.